Experimental Investigation of Heating Orientation Effects on Flow Boiling in Manifold Microchannel Heat Sinks

Экспериментальное исследование влияния ориентации нагрева на кипение в потоке в теплоотводах с коллекторными микроканалами
Huigang Wang, Chirag R. Kharangate
2025-05-27

R1233zd(E) refrigerantflow boilingheat transfer coefficientheating orientationmanifold microchannel heat sinks
Two-phase cooling systems have emerged as effective solutions for managing the power dissipation in high heat flux electronic devices. Among them, flow boiling in manifold microchannels (MMC) has garnered attention due to its high heat transfer performance and low pressure drop. Heating orientation plays a critical role in influencing the flow boiling behavior and results in different heat transfer performances. However, there is limited work available on the effect of heating orientations in manifold microchannel heat sinks. In this study, we experimentally investigate the effect of heating orientations on heat transfer performance of a copper manifold microchannel heat sink. R1233zd(E) refrigerant is used as working fluid. Two heating orientations are evaluated: downward heating (DH), and horizontal heating with vertical manifolds (HVMF). Experiments are performed at flow rates of $2.5 \mathrm{~g} / \mathrm{s}$ and $7.5 \mathrm{~g} / \mathrm{s}$, with the inlet subcooling temperature maintained at 5 K. The results show that horizontal heating with vertical manifolds (HVMF) configuration achieves up to approximately 16% higher heat transfer coefficient compared to the downward heating (DH) configuration. Additionally, a hysteresis phenomenon is observed. The hysteresis phenomenon decreases as the mass flow rate increases.
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A hysteresis phenomenon occurs during flow boiling, and its magnitude decreases as the mass flow rate increases.
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Horizontal heating with vertical manifolds achieves up to approximately 16% higher heat transfer coefficient than downward heating.
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The study experimentally evaluates how downward heating and horizontal heating with vertical manifolds affect flow boiling in copper manifold microchannel heat sinks.
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Using R1233zd(E) at 2.5 and 7.5 g/s with 5 K inlet subcooling, the experiments compare heat transfer performance across heating orientations.

copper manifold microchannel heat sink with R1233zd(E) refrigerant undergoing flow boiling

effects of heating orientation and mass flow rate on flow-boiling heat-transfer performance and hysteresis

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2025-05-27
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Huigang Wang
Chirag R. Kharangate
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