Designing a Robotic Welding Cell for Bus Body Frame Using a Sustainable Way

Проектирование роботизированной сварочной ячейки для каркаса кузова автобуса с использованием экологически устойчивого подхода
André F. Castro, Manuel F. Silva, F.J.G. Silva
2017-01-01

automotive industrybus body framerobotic weldingrobotic welding cellsustainable manufacturing
The implementation of automatic systems to execute tasks on the automotive industry brings many advantages when compared to humans. The quality, reliability and safety emerge as important advantages in the use of automatic systems. Vehicles such as buses, ambulances and garbage trucks, among others, are produced by smaller companies that are specialised in a certain genre of vehicles. The small quantities of the production series and the high rate of customization per client make it impossible to use fully automated production lines. This study aimed to determine the advantages of using a robotic welding cell to produce bus body structures and to follow its implementation in the production process. In order to make a reliable data comparison, it was chosen a part from the bus's luggage to execute all necessary tests which will be welded using an out of service robot already owned by the company.
1
A bus luggage-compartment component was selected for controlled testing and reliable data comparison.
2
Automation is motivated by potential improvements in welding quality, reliability, and workplace safety, while addressing the impracticality of fully automated lines for customized vehicles.
3
It investigates the advantages and production-process implementation of robotic welding compared with manual execution.
4
The experiments reuse an out-of-service robot already owned by the company, supporting a sustainable implementation approach.
5
The study evaluates a robotic welding cell for producing bus body structures in low-volume, highly customized manufacturing.

Robotic welding cell for producing bus body structures

Advantages and production-process implementation of robotic welding for customized, low-volume bus body manufacturing, including quality, reliability, safety, and process performance

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2017-01-01
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André F. Castro
Manuel F. Silva
F.J.G. Silva
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