Non-Destructive Testing of Joints of Antifriction Parts Crimped by Pulsed Magnetic Deformation

Неразрушающий контроль соединений антифрикционных деталей, опрессованных импульсной магнитной деформацией
Alexey Tatarinov, Viktors Mironovs, Dmitry Rybak, Pāvels Stankēvičs
2017-10-10

Non-destructive testing (NDT)antifriction bushing-bushing couplesbronze graphite partselectromagnetic crimping (30 kJ discharge energy)gap assessmentpowder metal jointspulsed magnetic deformationradiographic testing (YXLON EVO 200D)ultrasonic testing (Krautkramer USM-25, 4 MHz dual-element transducer)
Possibilities of non-destructive testing (NDT) methods to assess the quality of permanent joints of powder metal parts were evaluated. Antifriction bushing-bushing couples used in transport braking systems were investigated. The parts made of bronze graphite were crimped by pulsed magnetic deformation by means of electromagnetic equipment with a maximum discharge energy of 30 kJ. The gap between joint parts in the couples was assessed by ultrasonic and radiographic methods. A standard ultrasonic flaw detector Krautkramer USM-25 with an Olympus 4MHz dual-element echo transducer and an industrial x-ray apparatus YXLON EVO 200D were used, correspondingly. In first trial, both methods were equally sensitive to tight and weak connection of joints.
1
Gap between joint parts was assessed using an ultrasonic Krautkramer USM-25 with 4 MHz Olympus dual-element echo transducer and an industrial x-ray YXLON EVO 200D.
2
In the first trial, ultrasonic and radiographic methods showed equal sensitivity for detecting tight and weak connections in the joints.
3
Joints were formed by pulsed magnetic deformation using electromagnetic equipment with maximum discharge energy of 30 kJ.
4
Non-destructive testing methods (ultrasonic and radiographic) were evaluated to assess quality of permanent joints of powder metal antifriction parts.
5
Study investigated antifriction bushing-bushing couples made of bronze graphite used in transport braking systems.

Antifriction powder-metal bushing-bushing joints crimped by pulsed magnetic deformation

Assessment of joint quality (gap detection, tight vs weak connection) using non-destructive testing methods (ultrasonic and radiographic)

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2017-10-10
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Alexey Tatarinov
Viktors Mironovs
Dmitry Rybak
Pāvels Stankēvičs
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