Review of the Modeling Methods of Bucket Tooth Wear for Construction Machinery

Обзор методов моделирования износа зубьев ковша для строительной техники
Feng Jiang, Zhengxing Dong, Yuanqiang Tan, Fuzeng Wang, Rong Ma, Jiawen Liu
2023-06-08

analytical methodbucket tooth weardiscrete element method (DEM)finite element method (FEM)numerical simulation
Construction machinery, which is widely used in infrastructure construction, is growing rapidly all over the word. However, the complex working conditions of construction machinery lead to serious wear, particularly the wear of the bucket teeth on construction machinery. To control the wear procedure, it is essential to understand the wear mechanism and identify the wear form under variable working conditions. The modeling methods of bucket tooth wear with different wear mechanisms were reviewed. The modeling methods were divided into the analytical method and the numerical simulation method. The numerical simulation method included the discrete element method, finite element method, SPH method, and so on, which were used to simulate the bucket digging process and analyze the interaction between the material and bucket teeth during the working process. This enabled a force analysis of the bucket digging process and the identification of the location of maximum wear. By establishing a wear model, it is possible to better understand and address the wear problem in construction machinery. This article aims to summarize research methods concerning the wear of wear parts in construction machinery. It provides a theoretical foundation for future investigations in this area and aims to address challenges such as lengthy wear life testing, numerous interfering factors, and the difficulty of data collection pertaining to wear parts.
1
Bucket tooth wear modeling methods are categorized into analytical methods and numerical simulation methods.
2
Establishing wear models helps better understand wear mechanisms and address wear problems in construction machinery.
3
Numerical simulation methods for bucket tooth wear include discrete element method (DEM), finite element method (FEM), and smoothed particle hydrodynamics (SPH).
4
Review highlights challenges: long wear-life testing, many interfering factors, and difficulty collecting wear-part data.
5
Simulations of the bucket digging process enable force analysis and identification of maximum wear locations on bucket teeth.

Bucket tooth wear on construction machinery

Modeling methods (analytical and numerical: DEM, FEM, SPH, etc.) for simulating bucket-to-material interaction to analyze wear mechanisms, wear forms, force distribution, and locations of maximum wear

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2023-06-08
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Feng Jiang
Zhengxing Dong
Yuanqiang Tan
Fuzeng Wang
Rong Ma
Jiawen Liu
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