Simulation of the Post-Infusion Stage of Vacuum Infusion With Resin Injection Gates Locked

Моделирование постинфузионной стадии вакуумной инфузии при перекрытых литниковых каналах для подачи смолы
Igor Zhilyaev, Sergey Shevtsov, Natalie Snezhina
2025-01-01

Darcy equationmultilayer porous composite preformpost-infusion stageresin injection gates lockedvacuum infusion
The article considers a type of vacuum infusion molding of a thin-walled composite part, characterized by blocking the injection gates for feeding liquid resin at the moment of filling a multilayer porous composite preform with resin, followed by applying external compression pressure to equalize the pore pressure and the fiber volume fraction. The consequence of the gates blockage is the disappearance of the pressure gradient entraining the resin, and a sharp increase in viscosity, which violates the correct description of the resin propagation by the Darcy equation. The article considers in detail the model description of the process, which allows for a rational choice of the moment of blocking the resin inlets and the law of changing the controlled pressures: external compression and vacuum, acting in the outlet vent. Using the example of a thin-walled composite preform polymerized by vacuum infusion on an open mold, it is shown that the modeling technology, which allows to estimate the start moment of resin gelation, allows for preparing the state of the model for the final stage - simulating the solidification of a thermosetting resin using fractional calculations.
1
Blocking injection gates during vacuum infusion eliminates the pressure gradient that drives resin flow and causes a sharp viscosity increase, invalidating Darcy’s law for resin propagation.
2
Modeling demonstrates that estimating the resin gelation start time enables preparing model state for final-stage simulation of thermosetting resin solidification.
3
The paper develops a detailed model for the post-infusion stage that guides rational selection of the gate-blocking moment and schedules for controlled external compression and outlet vacuum pressures.
4
The proposed modeling technology supports fractional calculations to simulate the solidification (polymerization) stage after vacuum infusion on an open mold for thin-walled composite preforms.

Vacuum infusion molding process of a thin-walled multilayer porous composite preform with resin injection gates locked

Post-infusion stage dynamics: pore pressure and fiber volume-fraction equalization under external compression and vacuum, resin viscosity rise and gelation timing, and the model for simulating resin propagation and final solidification when injection gates are locked

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2025-01-01
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Igor Zhilyaev
Sergey Shevtsov
Natalie Snezhina
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