Influence of plastic recycling—a feasibility study for additive manufacturing using glycol modified polyethylene terephthalate (PETG)

Влияние переработки пластика — исследование возможности аддитивного производства с использованием модифицированного гликолем полиэтилентерефталата (PETG)
Mats Bremer, Lukas Janoschek, Denis Kaschta, Nick Schneider, M. Wahl
2022-04-28

3D printing filamentPETG recyclingadditive manufacturingdimensional accuracymechanical properties
Abstract This paper presents a feasibility study for the production of recycled glycol modified polyethylene terephthalate (PETG) material for additive manufacturing. Past studies showed a variety of results for the recycling of 3D-printing material, therefore the precise effect on the material properties is not completely clear. For this work, PETG waste of the same grade was recycled once and further processed into 3D printing filament. The study compares three blend ratios between purchased plastic pellets and recycled pellets to determine the degradation effect of one recycling cycle and possible blend ratios to counter these effects. Furthermore, the results include a commercially available filament. The comparison uses the filament diameter, the dimensional accuracy of the printed test specimen and mechanical properties as quality criteria. The study shows that the recycled material has a minor decrease concerning the tensile strength and Young’s modulus.
1
Filament diameter, printed-part dimensional accuracy, tensile strength, and Young’s modulus were used as quality criteria, alongside a commercial filament benchmark.
2
One recycling cycle caused only minor decreases in PETG tensile strength and Young’s modulus.
3
The study addresses inconsistent prior findings by experimentally characterizing recycled PETG and virgin–recycled blends.
4
The study evaluates the feasibility of recycling same-grade PETG waste once into filament for additive manufacturing.
5
Three mixtures of virgin and recycled PETG pellets were compared to assess one-cycle degradation and compensating blend ratios.

once-recycled glycol-modified polyethylene terephthalate (PETG) filament and 3D-printed test specimens

the effects of one recycling cycle and recycled-to-virgin PETG blend ratios on filament diameter, dimensional accuracy, tensile strength, and Young’s modulus

Publication Details
Publication Date
2022-04-28
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Authors
Mats Bremer
Lukas Janoschek
Denis Kaschta
Nick Schneider
M. Wahl
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