Effect of the Laser Cladding Parameters on the Crack Formation and Microstructure during Nickel Superalloy Gas Turbine Engines Repair

Влияние параметров лазерного наплавления на образование трещин и микроструктуру при ремонте лопаток газотурбинных двигателей из никелевых суперсплавов
Anastasiia Dmitrieva, Olga Klimova-Korsmik, Marina Gushchina, Rudolf Korsmik, Grigoriy Zadykyan, Stepan Tukov
2023-02-14

ZhS32 alloycarbidescladding parametersgas turbine engine repairhot crackingintergranular segregationlaser claddingmicrostructurenickel superalloyssegregation of refractory elementsγ’-phase
Cracking of nickel superalloys with a high content of γ’-phase remains an unresolved problem, including in technologies for repairing gas turbine engines blades. Laser cladding is a method of material deposition used to repair parts exposed to aggressive environment and surface wear. Cladding parameters have a high influence on cracking susceptibility nickel superalloys. Alloy ZhS32 has a high propensity for hot cracking when exposed to laser radiation. In this work, the study of the structural and phase features of ZhS32 alloy was carried out. A high tendency to form segregation of refractory elements and carbides in the intergranular areas was found. The features of the structure and phase composition of the material for different cladding parameters were studied. The main contribution of technological parameters to the formation of cracks is shown.
1
Cladding (laser deposition) parameters significantly influence cracking susceptibility and microstructure of ZhS32 during repair.
2
Nickel superalloy ZhS32 exhibits high propensity for hot cracking under laser cladding, linked to its high γ’-phase content.
3
The study demonstrates that technological (process) parameters are the main contributors to crack formation during laser cladding of ZhS32.
4
ZhS32 shows strong segregation of refractory elements and formation of carbides in intergranular regions, identified as structural features.

ZhS32 nickel superalloy during laser cladding repair of gas turbine engine blades

Effect of laser cladding parameters on crack formation, microstructure, segregation of refractory elements and carbides, and phase composition (including γ’-phase behavior) in the alloy

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2023-02-14
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Anastasiia Dmitrieva
Olga Klimova-Korsmik
Marina Gushchina
Rudolf Korsmik
Grigoriy Zadykyan
Stepan Tukov
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