Review of high thermal conductivity polymer dielectrics for electrical insulation

Traditional insulation material is thermally insulating and has a low thermal conductivity. The miniaturisation and higher power of electrical devices would generate lots of heat, which have created new challenges to safe and stable operation of the grid. The development of insulating materials with high thermal conductivity provides a new method to solve these problems. The improvement of thermal conductivity would increase the ability to conduct heat and greatly reduce the operating temperature of the electrical equipment, which could reduce the equipment size and extend service life. On the other hand, inorganic thermally conductive particles and the improved thermal conductivity may have great effect on thermal breakdown. In this study, the factors affecting the thermal conductivity of dielectric polymer composites were explored. Intrinsic thermal conductive polymer and particle‐filled thermal conductive composites were discussed. Effect of thermal conductivity, shape, size, surface treatment of the particle and prepare process on thermal properties of the composites were illustrated. This study focused on the electrical and thermal properties of thermally conductive epoxy, polyimide and polyethylene composites. Tracking failure caused by thermal accumulation is a typical thermal breakdown phenomenon. The performance of the resistance to tracking failure was studied for these composites. The results showed that thermal conductive particles improved the resistance to tracking failure. Finally, application of thermally conductive epoxy in electrical equipment was discussed.