Automation of technological processes in mechanical engineering
Автоматизация технологических процессов в машиностроении
2021-03-01
SCID: 54.1/v46x26f3
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automatic control system for technological processesautomatic cutting and grinding complexautomation of technological processescasting process automationproduction efficiency and defect reduction
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Abstract (AI)
Abstract This article discusses trends of production development in the engineering industry. The need to control automation processes at various stages of product manufacture has been identified. It was concluded that automation leads to increasing the efficiency of production, economic activities and quality of products, as well as making and introducing new products. On the basis of Russian and foreign experience the key stages of realization of automatic control system for technological processes were pointed out. Using the example of Business Units, the stages of implementing the latest automated equipment were considered. The project team conducted a survey of the business unit and determined that automation of the casting process in the foundry should be carried out. As a result, it was proposed to introduce an automatic cutting and grinding complex into the production process. These innovations made it possible to reduce the enterprise expenses by reducing the number of employees, as well as reduce the percentage of defects. Moreover, it became possible to solve a number of other significant problems: a decrease in the waste percentage, the need to meet the world requirements for the result of processing, elimination of the consequences of difficult working conditions (reduction in the number of accidents, noise levels and concomitant diseases). The results can be used not only for the considered objects of research, but also for organizations of other industries in order to increase the efficiency of activities through the introduction of automation of the control system of technological processes.
Key Findings
1
A surveyed business unit determined that automating the foundry casting process was necessary.
2
Automation decreased waste percentage, met global processing requirements, and mitigated difficult working conditions (fewer accidents, lower noise, fewer related diseases).
3
Automation of technological processes in mechanical engineering increases production efficiency, economic performance, and product quality.
4
Introducing an automatic cutting and grinding complex reduced enterprise expenses by lowering the number of employees and reduced defect percentage.
5
Key stages for implementing automatic control systems for technological processes were identified based on Russian and foreign experience.
6
The presented automation results are generalizable to other organizations and industries to improve efficiency via automated control systems.
Research Object
Automatic control system for technological processes in mechanical engineering (specifically an automatic cutting and grinding complex for casting process in a foundry)
Research Subject
Implementation and effects of automation on production efficiency, cost reduction, defect rate, waste reduction, workplace safety, and quality in the casting process via introduction of automated cutting and grinding equipment
Publication Details
Publication Date
2021-03-01
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