Enhancement of Machinability of Inconel 718 in End Milling through Online Induction Heating of Workpiece

Повышение обрабатываемости Inconel 718 при торцевом фрезеровании за счёт прямого индукционного нагрева заготовки
AKM Nurul Amin, Mohammad Ishtiyaq Hossain, Muhammed Anayet Ullah Patwari
2011-12-01

Inconel 718end millingheat assisted machininginduction heatingtool life
Abstract. This paper presents the outcome of a study on heat assisted end milling of Inconel 718 using inducting heating technique conducted to enhance the machinability of the material. The heating temperature maintained below the phase transformation temperature was aimed at softening the top removable material layers. The experimental results of both conventional and heat assisted machining were compared. The machinability of Inconel 718 under these conditions was evaluated in terms of tool life, tool wear morphology and chatter. The advantages of Induction heating is demonstrated by an longer tool life and lower chatter. The study showed that preheated machining facilitates up to 80% increase of tool life over conventional machining conducted using TiAlN coated carbide inserts.
1
Heat-assisted (induction) machining yields longer tool life compared to conventional machining with TiAlN coated carbide inserts.
2
Induction heating during milling reduces chatter compared to conventional machining.
3
Online induction heating below phase transformation temperature softens top removable layers of Inconel 718 during end milling.
4
Preheated machining can facilitate up to 80% increase in tool life over conventional machining.
5
Tool wear morphology and chatter were positively affected by induction heating, indicating improved machinability under evaluated conditions.

End milling of Inconel 718 workpiece with online induction heating

Effect of online induction heating (below phase transformation temperature) on machinability metrics: tool life, tool wear morphology, and chatter during end milling

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2011-12-01
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AKM Nurul Amin
Mohammad Ishtiyaq Hossain
Muhammed Anayet Ullah Patwari
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