The Study of Methods for Combined Processing of Deep Holes of Hydraulic Cylinders
Исследование методов комбинированной обработки глубоких отверстий гидроцилиндров
2020-10-19
SCID: 54.1/va46be8a
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combined processingcutting processdeep holeshardening depthhydraulic cylindersinternal stressesmathematical modeloblique thin section methodroughness indexsurface plastic deformation
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Abstract (AI)
Obtaining of the quality of the inner surface of the hydraulic cylinders and its optimization is an urgent problem in the enterprise. The article presents the results of a study to improve the finishing process of deep holes in thin-walled sleeves. The authors used the combination of the cutting process and surface plastic deformation for improving metal processing. The selected main parameters for ensuring the quality of the surface are roughness index and the value of internal stresses in the surface layer of hydraulic cylinders. To determine the hardening depth of the inner surface of the deep hole of the liner, the oblique thin section method was used. A mathematical model of the combined processing was obtained. The research results make it possible to recommend combined hole processing that combines cutting and plastic deformation. The results obtained in this work will improve the processing of deep holes of hydraulic cylinders, and the developed mathematical model has practical and theoretical scientific value.
Key Findings
1
A mathematical model of the combined processing (cutting plus plastic deformation) was developed.
2
Combining cutting and surface plastic deformation improves finishing of deep holes in thin-walled hydraulic cylinder sleeves.
3
Oblique thin section method was used to determine hardening depth of the inner surface after processing.
4
Research results support recommendation of the combined hole processing method for improved deep-hole treatment of hydraulic cylinders.
5
Selected quality parameters for the inner surface are roughness index and internal stresses in the surface layer.
6
The developed mathematical model has both practical application and theoretical scientific value for processing deep holes.
Research Object
Deep holes (inner surfaces) of hydraulic cylinder liners / thin-walled sleeves
Research Subject
Quality and optimization of the inner surface produced by combined processing (cutting plus surface plastic deformation), specifically surface roughness, internal stresses, and hardened layer depth; and mathematical modeling of the combined process
Publication Details
Publication Date
2020-10-19
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