Realisation of energy saving potential at mining enterprises on the basis of optimal intramill filling

Реализация потенциала энергосбережения на горнодобывающих предприятиях на основе оптимальной внутримельничной загрузки
Svetlana Starykh, Irina Minakova, Natalia Derkach, Maksim Taranenko, Д В Ермолаев
2024-01-01

automated control systemball mill controlbearing vibration signalsintramill filling optimizationspecific energy consumption
The authors present the development of an automated system for controlling the loading of the output mill of pebbles and scrap of the beneficiation plant of JSC Lebedinsky GOK on the basis of measurement of bearing vibration signals. The object of our research is a universal orepebble ball mill (MSHRGU 4500x6000). The aim of the work is to develop, on the basis of the analysis of domestic and foreign experience, a mechanism for increasing productivity and minimising specific energy consumption of the ball mill by optimising the intramill filling. The proposed system will ensure the technological process of the mill in the modes of maximum loading with no overloading, which will increase the efficiency of production by reducing specific energy consumption.
1
An automated mill-loading control system was developed for the Lebedinsky GOK beneficiation plant’s pebble-and-scrap discharge mill.
2
Optimizing intramill filling is intended to increase mill productivity while minimizing specific energy consumption.
3
The proposed control strategy targets maximum mill loading without overloading, improving production efficiency through lower specific energy consumption.
4
The system regulates loading using bearing vibration signals from a universal MSHRGU 4500×6000 ore-pebble ball mill.

universal ore-pebble ball mill MSHRGU 4500x6000 at the beneficiation plant of JSC Lebedinsky GOK

optimization of intramill filling to increase mill productivity and minimize specific energy consumption without overloading

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2024-01-01
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Authors
Svetlana Starykh
Irina Minakova
Natalia Derkach
Maksim Taranenko
Д В Ермолаев
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