Mathematical and software of the information and measuring system for improving the reliability of electronic equipment designs
Математическое и программное обеспечение информационно-измерительной системы для повышения надежности конструкций электронной аппаратуры
2023-01-01
SCID: 54.1/wqyu69ue
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multilayer metal materialsstandard sample prototypetechnological maptread pitting protectionultrasonic non-destructive testing
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Abstract (AI)
Background. Multilayer metal materials have great prospects for application in various industries, such as nuclear, chemical and oil and gas. Proportionally, with the increase in the volume of production of these materials, there is an increase in the requirements for the quality of products, which is achieved by reducing defects. In this regard, special attention is paid to non-destructive testing methods, in particular, ultrasonic testing. The goal is to develop a technique for conducting ultrasonic testing and to make process maps for a new metal multilayer material. Materials and methods. The research method is ultrasonic non–destructive testing. The object of the research is a new multilayer material with tread pitting protection, which allows to translate pitting into general corrosion. Results. In the course of scientific work for a new multilayer material with tread pitting protection, the velocities of the plates being thrown and the angles of their collision were calculated. A technique has been developed to specify the technological processes of ultrasonic control. To detail the process of non-destructive testing of a material with one and two internal protectors, a technological map has been developed. To adjust the sensitivity of ultrasonic control, a prototype of the standard sample of the enterprise was made. As a result of the control, no unacceptable defects were found. Conclusions. The developed method of ultrasonic testing for a new material with tread pitting protection allows the most qualitative search for discontinuities on each of the interlayer boundaries with subsequent correction of kinematic parameters of explosion welding.
Key Findings
1
Application of the developed ultrasonic method found no unacceptable defects and enables qualitative detection of discontinuities at interlayer boundaries, supporting kinematic parameter correction in explosion welding.
2
Built a prototype enterprise standard sample to adjust ultrasonic control sensitivity.
3
Calculated plate throw velocities and collision angles relevant to the material's production (explosion welding) to inform testing and process correction.
4
Developed an ultrasonic non-destructive testing technique tailored for a new multilayer metal material with tread pitting protection.
5
Produced technological process maps for ultrasonic inspection of materials with one and two internal protectors.
Research Object
New multilayer metal material with tread pitting protection (used for explosion-welded interlayer boundaries)
Research Subject
Ultrasonic non-destructive testing methodology and process mapping to detect discontinuities at interlayer boundaries and adjust kinematic parameters of explosion welding; sensitivity adjustment using enterprise standard sample
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2023-01-01
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