Optimising the (Microwave) Hydrothermal Pretreatment of Brewers Spent Grains for Bioethanol Production

For the production of bioethanol from lignocellulosic biomass, it is important to optimise the thermochemical pretreatment which is required to facilitate subsequent liberation of monomeric sugars. Here, we report optimisation of pretreatment conditions for brewers spent grains (BSG) with the main objectives of (1) working at commercially relevant high solids content, (2) minimising energy and chemical inputs, and (3) maximising downstream sugar yields. Studies indicated there to be a play-off between pretreatment solids content, the usage of an acid catalyst, and pretreatment temperature. For example, yields of 80–90% theoretical glucose could be obtained following pretreatment at 35% w/v solids and 200°C, or at 140–160°C with addition of 1% HCl. However, at very high solids loadings (40–50% w/v) temperatures of 180–200°C were necessary to attain comparable sugar yields, even with an acid catalyst. The feasibility of producing bioethanol from feedstocks generated using these protocols was demonstrated (but not optimised) at laboratory scale.