Operational Control of Mineral Grinding Processes Using Adaptive Dynamic Programming and Reference Governor

Operation performance of mineral grinding processes is measured by the grinding product particle size and the circulating load, as two of the most crucial operational indices that measure the product quality and operation efficiency, respectively. In this paper, a data-driven method is proposed for the operational control design of mineral grinding processes with input constraints. A reference governor is introduced to take into account the input constraints and the infeasible setpoint issue. The reference governor generates feasible setpoints that keep control inputs within allowed regions. The lookup table embedded in the reference governor mapping steady-state outputs to inputs provides feasible setpoints for output regulation and baseline for inputs. An ad hoc optimization guarantees that the input constraints are not violated, with the priority of regulating the grinding product particle size if regulation of both indices is not feasible. Since the dynamic model of the controlled plant is complicated because of the strongly nonlinear and intricately coupled nature of ball mills and hydrocyclones, a novel policy iteration algorithm is proposed for optimal regulator design without system modeling. Simulation results comparing performances of a mineral grinding process with and without the reference governor show the effectiveness of the proposed method.