Laminated Object Manufacturing of Ceramic‐Based Materials

Послойное формирование изделий из керамических материалов
Nahum Travitzky, Benjamin Dermeik
2020-04-28

additive manufacturingceramic-based materialslaminated object manufacturinglocal material functionalizationnear-net shaping
Since their inception, additive manufacturing (AM) techniques have been the go‐to methods for obtaining highly complex‐shaped rapid prototypes (RPs) and specialized parts, which were produced in small lot sizes. The AM technique of laminated object manufacturing (LOM) is an immensely convenient and cost‐effective method for quickly producing millimeter‐sized to meter‐sized parts, while incorporating micrometer‐sized constructive features. LOM machines offer an open work space, within which nontoxic and highly filled sheet materials can be processed at a high production velocity. The unique property profile of ceramic‐based materials from LOM may be indispensable for applications calling for materials that unite high temperature resistance, mechanical strength, and light weight. Optionally, local material functionalization may engender the electrical conductivity, chemical stability, ferroelectricity, radiation shielding, or filter membrane stability of a limited portion of the material. Herein, a detailed evaluation of the applicability of LOM in the near net shaping ceramic‐based materials is presented. Optional technical adjustments for the LOM process and extensions of the LOM machine configuration can improve the economic feasibility its operation. Previously successful LOM‐printed ceramic‐based materials are showcased within a comprehensive overview on the state of the art and potential novel composite materials are presented.
1
LOM processes nontoxic, highly filled sheet materials in an open workspace at high production velocity, supporting near-net-shape ceramic manufacturing.
2
LOM-derived ceramic materials can combine high-temperature resistance, mechanical strength, and low weight for specialized applications.
3
Laminated object manufacturing enables rapid, cost-effective production of ceramic-based parts ranging from millimeter to meter scales with micrometer-scale features.
4
Localized material functionalization can provide electrical conductivity, chemical stability, ferroelectricity, radiation shielding, or stable filter-membrane behavior.
5
Technical process adjustments and machine-configuration extensions may improve LOM’s economic feasibility, while demonstrated materials and proposed composites define its development potential.

Laminated object manufacturing of ceramic-based materials for near-net-shape parts

Applicability, process adaptations, economic feasibility, and material property profiles of LOM-fabricated ceramic-based materials, including local functionalization and novel composites

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2020-04-28
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Nahum Travitzky
Benjamin Dermeik
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